Protective Coatings (Industrial) — Job Safety Analysis

Covers application of industrial protective coating systems including epoxy, polyurethane, zinc-rich primers, intumescent fireproofing and anti-corrosion coatings to steel, concrete and industrial substrates. Includes multi-coat systems requiring environmental monitoring, wet film thickness measurement and inter-coat adhesion testing in accordance with AS/NZS 2312 and AS 2312.2.

A Job Safety Analysis (JSA) breaks each work task into steps, identifies hazards at each step, and lists practical control measures. Unlike a full SWMS, a JSA is a streamlined tool ideal for daily pre-start meetings, toolbox talks, and routine risk assessments. Our JSA documents are built from the same hazard data as our SWMS, ensuring consistency across your safety documentation. Each JSA includes risk ratings and references to relevant Australian Standards.

A JSA does not replace a SWMS where one is legally required. This activity falls under high-risk construction work, so a Safe Work Method Statement is required under the WHS Regulations in addition to this JSA. See the Painting SWMS for this task →
6 work steps 13 hazards identified 13 control measures 9 PPE items specified 9 AS/NZS standards cited 5×5 risk matrix Worker sign-off section

Legislation Referenced

WHS Reg 2011, Reg 291(1)(a) - Risk of fall of 2m or more WHS Reg 2011, Reg 291(1)(f) - Work in confined spaces WHS Reg 2011, Part 7.1 - Hazardous chemicals WHS Reg 2011, Reg 50 - Health monitoring WHS Reg 2011, Reg 39 - Provision of information, training and instruction

PPE Requirements

Supplied-air full-face respirator (for isocyanates and blast) (AS/NZS 1716) Half-face respirator with A1P2 cartridge (AS/NZS 1716) Type CE blast helmet with air supply (AS/NZS 1716) Full body harness with twin-tail lanyard (AS/NZS 1891.1) Class 5 hearing protection (AS/NZS 1270) Chemical-resistant gloves (nitrile, minimum 0.4mm) (AS/NZS 2161.10) Disposable coveralls with hood (Type 5/6) (Category III Type 5/6) Safety goggles (chemical splash) (AS/NZS 1337.1) Steel-cap metatarsal-guarded boots (AS/NZS 2210.3)

Australian Standards Referenced

AS/NZS 2312 - Guide to the protection of structural steel against atmospheric corrosion by the use of protective coatings AS 2312.2 - Guide to the protection of structural steel against atmospheric corrosion by the use of protective coatings - Hot dip galvanizing and duplex systems AS 1627 - Metal finishing - Preparation and pretreatment of surfaces (series) AS/NZS 1716 - Respiratory protective devices AS/NZS 1715 - Selection, use and maintenance of respiratory protective equipment AS/NZS 1891.1 - Industrial fall-arrest systems and devices: Harnesses and ancillary equipment AS 1940 - The storage and handling of flammable and combustible liquids AS/NZS 1270 - Acoustics - Hearing protectors AS/NZS 1580 - Paints and related materials - Methods of test
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Using This JSA On Site

Work through the JSA at the start of the shift, in front of the crew, before the task begins. Read the steps out, confirm the controls are actually in place that day, write anything site-specific into the blank rows, and have everyone sign on. Keep it alongside your SWMS rather than instead of it.

JSA — Common Questions

What is the difference between a JSA and a SWMS?

A SWMS is a legal requirement for high-risk construction work and must include detailed control measures and worker sign-off. A JSA is a simplified hazard analysis used for daily planning, toolbox meetings, and non-HRCW tasks. Many businesses use both.

When should I use a JSA?

Use a JSA for daily pre-start meetings, when introducing new workers to a task, for non-high-risk activities, or as a quick reference during toolbox talks.

Can a JSA replace a SWMS?

No. If the work is classified as high-risk construction work under WHS Regulations, a SWMS is legally required. A JSA complements a SWMS but cannot replace it for HRCW.

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