Protective Coatings (Industrial) — Safe Work Method Statement

Covers application of industrial protective coating systems including epoxy, polyurethane, zinc-rich primers, intumescent fireproofing and anti-corrosion coatings to steel, concrete and industrial substrates. Includes multi-coat systems requiring environmental monitoring, wet film thickness measurement and inter-coat adhesion testing in accordance with AS/NZS 2312 and AS 2312.2.

6 work steps 13 hazards identified 13 control measures 5×5 risk matrix Worker sign-off section

High-Risk Activity Categories

Hazardous Chemicals Working At Heights Confined Spaces

Legislation Referenced

WHS Reg 2011, Reg 291(1)(d) - Work involving hazardous chemicals WHS Reg 2011, Reg 291(1)(a) - Risk of fall of 2m or more WHS Reg 2011, Reg 291(1)(c) - Work in confined spaces WHS Reg 2011, Part 7.1 - Hazardous chemicals WHS Reg 2011, Reg 50 - Health monitoring WHS Reg 2011, Reg 39 - Provision of information, training and instruction

PPE Requirements

Supplied-air full-face respirator (for isocyanates and blast) (AS/NZS 1716) Half-face respirator with A1P2 cartridge (AS/NZS 1716) Type CE blast helmet with air supply (AS/NZS 1716) Full body harness with twin-tail lanyard (AS/NZS 1891.1) Class 5 hearing protection (AS/NZS 1270) Chemical-resistant gloves (nitrile, minimum 0.4mm) (AS/NZS 2161.10) Disposable coveralls with hood (Type 5/6) (Category III Type 5/6) Safety goggles (chemical splash) (AS/NZS 1337.1) Steel-cap metatarsal-guarded boots (AS/NZS 2210.3)

Australian Standards Referenced

AS/NZS 2312 - Guide to the protection of structural steel against atmospheric corrosion by the use of protective coatings AS 2312.2 - Guide to the protection of structural steel against atmospheric corrosion by the use of protective coatings - Hot dip galvanizing and duplex systems AS 1627 - Metal finishing - Preparation and pretreatment of surfaces (series) AS/NZS 1716 - Respiratory protective devices AS/NZS 1715 - Selection, use and maintenance of respiratory protective equipment AS/NZS 1891.1 - Industrial fall-arrest systems and devices: Harnesses and ancillary equipment AS 1940 - The storage and handling of flammable and combustible liquids AS/NZS 1270 - Acoustics - Hearing protectors AS/NZS 1580 - Paints and related materials - Methods of test
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