Protective Coatings (Industrial) — Safe Work Method Statement

Covers application of industrial protective coating systems including epoxy, polyurethane, zinc-rich primers, intumescent fireproofing and anti-corrosion coatings to steel, concrete and industrial substrates. Includes multi-coat systems requiring environmental monitoring, wet film thickness measurement and inter-coat adhesion testing in accordance with AS/NZS 2312 and AS 2312.2.

A Safe Work Method Statement (SWMS) is a legal requirement under WHS Regulations for any high-risk construction work in Australia. It identifies hazards, assesses risks using a 5×5 matrix, and sets out control measures following the hierarchy of controls. Our SWMS documents reference specific WHS Regulation clauses and AS/NZS standards for every piece of PPE, giving you audit-ready documentation that satisfies regulator requirements in every state and territory.

6 work steps 13 hazards identified 13 control measures 9 PPE items specified 9 AS/NZS standards cited 5×5 risk matrix Worker sign-off section

High-Risk Activity Categories

Hazardous Chemicals Working At Heights Confined Spaces

Legislation Referenced

WHS Reg 2011, Reg 291(1)(a) - Risk of fall of 2m or more WHS Reg 2011, Reg 291(1)(f) - Work in confined spaces WHS Reg 2011, Part 7.1 - Hazardous chemicals WHS Reg 2011, Reg 50 - Health monitoring WHS Reg 2011, Reg 39 - Provision of information, training and instruction

PPE Requirements

Supplied-air full-face respirator (for isocyanates and blast) (AS/NZS 1716) Half-face respirator with A1P2 cartridge (AS/NZS 1716) Type CE blast helmet with air supply (AS/NZS 1716) Full body harness with twin-tail lanyard (AS/NZS 1891.1) Class 5 hearing protection (AS/NZS 1270) Chemical-resistant gloves (nitrile, minimum 0.4mm) (AS/NZS 2161.10) Disposable coveralls with hood (Type 5/6) (Category III Type 5/6) Safety goggles (chemical splash) (AS/NZS 1337.1) Steel-cap metatarsal-guarded boots (AS/NZS 2210.3)

Australian Standards Referenced

AS/NZS 2312 - Guide to the protection of structural steel against atmospheric corrosion by the use of protective coatings AS 2312.2 - Guide to the protection of structural steel against atmospheric corrosion by the use of protective coatings - Hot dip galvanizing and duplex systems AS 1627 - Metal finishing - Preparation and pretreatment of surfaces (series) AS/NZS 1716 - Respiratory protective devices AS/NZS 1715 - Selection, use and maintenance of respiratory protective equipment AS/NZS 1891.1 - Industrial fall-arrest systems and devices: Harnesses and ancillary equipment AS 1940 - The storage and handling of flammable and combustible liquids AS/NZS 1270 - Acoustics - Hearing protectors AS/NZS 1580 - Paints and related materials - Methods of test

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Using This SWMS On Site

Keep the SWMS where the work is being carried out and have it available if the principal contractor asks for it. Workers named on it sign the acknowledgement page before starting, and it gets reviewed whenever the method, the site conditions or the crew change.

SWMS — Common Questions

When is a SWMS legally required?

Under WHS Regulation 299, a SWMS must be prepared before any high-risk construction work (HRCW) begins. This includes work at heights, demolition, work near energised electrical, excavation over 1.5m, and 18 other defined activities.

What should a SWMS include?

A compliant SWMS must identify the high-risk work, list hazards and risks, describe control measures using the hierarchy of controls, and be signed by the workers involved. Our documents include all required elements plus specific legislation references.

Who needs to sign a SWMS?

The PCBU (or employer in Victoria) who commissions the work, and every worker carrying out the high-risk construction work, must sign the SWMS before work begins.