Welding & Hot Work SOP
Arc welding, gas cutting, grinding, brazing, and hot work permits
Welding & Hot Work Complete Pack
8 documents — everything you need for welding & hot work compliance.
Not sure your current documents are compliant? Run the free WHS compliance check →
Welding and hot work are specifically classified as high-risk construction work under WHS Regulations s.291 when performed in areas where flammable or combustible substances are present, or where there is a risk of fire or explosion.
Our welding SWMS pack covers 8 activities including MIG/MAG welding, TIG welding, arc welding, oxy-acetylene gas cutting, grinding, brazing, and hot work permit procedures. Documents address critical hazards including UV radiation and arc eye, welding fume inhalation, fire and explosion risk, burns from hot metal and slag, electric shock from welding equipment, and compressed gas cylinder hazards.
Key Hazards Covered
- UV radiation and arc eye injuries
- Welding fume inhalation (manganese, chromium, zinc)
- Fire and explosion from hot work near combustibles
- Burns from hot metal, slag and sparks
- Electric shock from welding equipment
- Compressed gas cylinder hazards
Relevant Australian Standards
- AS/NZS 1554 Structural steel welding
- AS/NZS 1674 Safety in welding (Parts 1-2)
- AS 4839 Safe handling of compressed gases
- AS/NZS 1337.1 Eye and face protectors
Individual Documents — $33.95 each
Welding & Hot Work SOP — Common Questions
What is the difference between a SOP and a SWMS?
A SOP provides step-by-step instructions for completing a task safely. A SWMS is a legal document specifically for high-risk construction work that focuses on hazard identification and risk control. SOPs are broader and apply to all tasks, not just HRCW.
Why do I need SOPs if I have SWMS?
SWMS only cover high-risk construction work. SOPs cover all tasks, including routine operations, equipment use, and procedures that don't qualify as HRCW but still need standardised safe practices.
Are your SOPs trade-specific?
Yes. Each SOP is written for specific trade activities, with relevant safety controls, PPE requirements, and references to applicable Australian Standards.
Last updated: March 2026